Industrial automation

PLC controller programming

We create new control programs, develop existing applications and diagnose problems that affect the operation of machines and production lines.

New applicationsProcess logic from requirements to commissioning
Code developmentFunctional changes and structured software
DiagnosticsAnalysis of faults and incorrect behaviour

Service scope

Software built around the real process

We design PLC software from operating sequences, I/O signals, operator requirements and commissioning conditions. The code should deliver the required function and remain understandable for future service work.

  • Control logic and automatic sequences
  • States, interlocks, alarms and operating modes
  • Communication with HMI, drives and field devices
  • Software fault diagnostics and correction
  • Extension and restructuring of existing code
  • Functional testing, commissioning and documentation

Delivery

A controlled path from analysis to acceptance

Before modifying a live system, we secure its current state and agree on acceptance criteria. This reduces commissioning risk and makes the result measurable.

01

Analysis

Process, source code, signals, communications and required behaviour.

02

Programming and tests

Logic implementation, review of fault cases and functional verification.

03

Commissioning

Machine tests, acceptance of operation and delivery of current project files.

Applications

When PLC engineering support is useful

New machine

Complete logic, manual and automatic modes, alarms and HMI cooperation.

Process change

New steps, recipes, devices or a new method of exchanging information.

Difficult diagnostics

Recurring stops, unclear alarms or faults that only appear under specific conditions.

Legacy code takeover

Program analysis, structural improvement and a controlled development path.

FAQ

Common questions

Can you extend an existing PLC program?

Yes, provided that source files are available and a verified backup can be made. We confirm the scope after reviewing the code and the current machine behaviour.

Can you diagnose a fault without replacing the whole system?

Yes. We identify the cause first and propose a change proportionate to the risk and the expected outcome.

How do you limit production downtime?

We prepare and test changes before site work wherever possible. The commissioning plan includes backups, test order and a defined rollback path.

Trust PLC Solution

Do you need PLC software support?

Describe the current state and the project objective. We will propose the next steps.

kontakt@tps-polska.pl